Full job description

Job Purpose

To operate, monitor, and control furnace operations in the copper production process, ensuring safe, efficient, and high-quality output in accordance with operational standards and safety regulations.

Key Responsibilities

• Operate and monitor copper furnaces (melting, refining, or holding furnaces) as per standard operating procedures (SOPs)
• Charge raw materials such as copper scrap, cathodes, or concentrates into the furnace
• Control furnace temperature, pressure, and fuel/energy input to maintain optimal melting conditions
• Monitor melting process and ensure proper chemical composition and quality of molten copper
• Perform tapping, pouring, and transfer of molten metal safely
• Conduct routine inspections of furnace equipment and report any abnormalities or maintenance needs
• Maintain accurate production and operational records (temperature logs, output, downtime, etc.)
• Follow strict safety protocols, including use of PPE and handling of high-temperature materials
• Coordinate with maintenance and quality teams to ensure smooth operations
• Assist in troubleshooting operational issues and minimizing downtime
• Ensure housekeeping and cleanliness in furnace and surrounding work areas

Qualifications & Experience

• Diploma or technical certification in Mechanical / Metallurgical / Industrial field
• Minimum 2–5 years of experience in furnace operations, preferably in copper or metal industry
• Experience with Rautomead / RBD / continuous casting systems is an advantage

Skills & Competencies

• Strong understanding of furnace operations and metal melting processes
• Knowledge of safety standards in high-temperature industrial environments
• Ability to read gauges, instruments, and process parameters
• Basic troubleshooting and problem-solving skills
• Good teamwork and communication skills
• Physical ability to work in hot and demanding conditions

Working Conditions

• Exposure to high temperatures, dust, and industrial environment
• Shift-based work (day/night rotation)
• Use of personal protective equipment (PPE) is mandatory

Key Performance Indicators (KPIs)

• Furnace efficiency and uptime
• Production output and quality standards
• Adherence to safety procedures
• Minimization of material loss and energy consumption